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IBC/PALLET FILLING MACHINE (SSP-DFS)

IBC/PALLET FILLING MACHINE (SSP-DFS)

An IBC filling machine is used for filling a single 1000kg IBC or 4 HDPE/Metal drums on a single pallet with liquids on a single large weighing scale. These machines are flexible to use with different SKUs & require low maintenance, and are fairly cost-effective. They are designed to handle various types of liquids, including lubricants, petrochemicals, edible oils, DEF, and a wide variety of chemicals.

Specifications:

  • Filling Capacity: 200kg to 1000kg | Speeds up to 8 to 10 IBC/hr or 30 to 40 drums/hr.
  • Filling Methods: Weigh metric (Load-cell based)
  • Accuracy: ±0.05% for the total filled volume of IBC.
  • Filling Head: Single-head nozzle lance that can be maneuvered in X, Y & Z axis.
  • Materials: MS(powder coated/Plated/FRP coated), Stainless Steel (SS n7/304/316), Oil seals & gaskets, food-grade seals, and components.
  • Control System: PLC, Custom sizing Touchscreen HMI for easy operation.
  • Compatibility: Suitable for low to high-viscosity liquids, non-corrosive or corrosive liquids, and hot and cold filling.
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Description

Features:

  • Auto-diving nozzle with positive cut-off. Two-stage coarse & fine filling cycle.
  • Available in 2 modes of filling (Gross/net).
  • Top filling method (Filling starts & ends from the top only) for most liquids.
  • Bottom filling method (Filling starts from the bottom towards the top of the bottle) for foaming liquids.
  • A Rigid 1500kg capacity weighing scale that can be placed in a pit or on a floor.
  • The nozzle lance arm can be easily maneuvered by the handle on the arm to align with the drum opening. In-built brake engagement to hold the nozzle in position during the filling.
  • Automatic type drip arresting tray below the nozzles to catch accidental drip.
  • Auto lance homing system in case of misalignment of the lance with the drum mouth opening.
  • Resume/Abort filling facility in case of emergency pressed or power failure.
  • Standard reliable components & energy efficient drives.
  • Easy volume adjustment, real-time dynamic display of filling, product counter & multiple recipe storage on HMI & LCD.
  • Easy storage & retrieval of production data, alarms & data exchange for timely tracking.
  • Non-contact sensors facilitate ‘’no container no fill’’ as a standard feature.
 Customizable options:

  • Top filling or bottom filling method
  • Mounting on the floor or at a height with a platform.
  • Nitrogen purging arrangement integrated
  • ATEX Flameproof panel & process valves
  • Inlet side product pump & auto control facility
  • Signal exchange with external control systems
  • Additional supply: Powered roller conveyor, Drum rinsing station, Capping & crimping tools & its stand, Turntable, Mechanical palletizer, etc.

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